Industry 4.0 · ERP for India's Manufacturers

ZYRON360

Digital Manufacturing Intelligence Platform

"Every Machine Talks. Every Deviation is Recorded.
Every Audit is Pre-Prepared. You Focus on Making — We Handle the Data."

16 Modules 1 Platform 100% GST Compliant IoT Ready Audit Ready
85%
OEE Gain
40%
Less Downtime
3x
Faster Reports
100%
Audit Ready

Everything Your Factory Needs

Four powerful solutions, built for Indian manufacturers. Start with ERP and grow into full Industry 4.0 automation.

🔗

Vendor Management Portal

Complete vendor lifecycle management — from onboarding to payment — with a self-service vendor portal for PO acknowledgement and invoice submission online.

  • Vendor Onboarding with GST/PAN/Bank Verification
  • PO Linked to BOM with Multi-Level Approval
  • Incoming QC Checklist & Certificate of Conformity
  • 3-Way Matching: PO vs GRN vs Invoice
  • Vendor Scorecard & Performance Ranking
  • Self-Service Vendor Portal Login
📋

Paperless Factory Services

Customized enterprise-level service to fully digitize and automate your manufacturing operations — eliminating manual paperwork and converting your plant into a data-driven facility.

  • Full Shop Floor Digitization Roadmap
  • Custom Automation Workflows & Logic
  • ISO Document Automation (9001/14001/45001)
  • CAPA & Audit Preparation System
  • ESG Reporting (GRI Compliant)
  • On-Site Training & Change Management
📡

RFID / IoT Device Implementation

Sensor agnostic IoT integration that connects your machines to ZYRON360. Works with any brand — Siemens, Schneider, Arduino, or custom hardware — for true Industry 4.0 automation.

  • RFID Device Setup & Configuration
  • Sensors: Current, Vibration, Temp, Counter, Vision
  • Edge Gateway (Raspberry Pi / Siemens IOT2040)
  • Auto Machine Data Capture & OEE Monitoring
  • MQTT / REST API / TimescaleDB Integration
  • Works Offline via Local Edge Processing

The Real Cost of Outdated ERP

Every day you delay, your plant loses efficiency, accuracy, and competitive edge.

CATEGORY ✗ Without ZYRON360 ✓ With ZYRON360
Accounting & Operations Tally handles accounting only — no production, quality or dispatch built in All 16 modules on one platform — accounts, production, QC and dispatch fully connected
Data Integration Invoices, HR and inventory run on separate software with zero data synchronisation GST invoicing, HR, payroll and stock auto-sync in real time — zero manual reconciliation
Audit Preparation Audit preparation takes weeks of manual data collection across multiple spreadsheets One-click audit trail and compliance reports — generated in minutes, always audit-ready
Production Visibility No live visibility into production or OEE. All machine data entered manually after the fact IoT integration captures live machine data — OEE, alerts and production KPIs updated in real time
Management Dashboard Management has no single dashboard. Decisions delayed due to lack of real-time information Executive dashboard shows P&L, stock, production and financials live — from any device, anywhere
Scalability Scaling requires purchasing and configuring an entirely new system for every new location Multi-plant and multi-location support built in. Scale seamlessly with no extra infrastructure

One Platform. Every Department.

Every department, every process, every insight — all connected in ZYRON360.

01

Accounts & Finance

GST-ready ledger, balance sheet, P&L and auto tax reports

02

Invoicing & Billing

Smart GST invoices, e-way bills, credit & debit notes

03

Inventory Control

Real-time stock tracking, reorder alerts, batch & expiry

04

Production Planning

BOM, work orders, capacity planning & job card scheduling

05

Purchase Management

Purchase orders, vendor comparison, GRN & approvals

06

Sales & CRM

Quotations, sales orders, follow-ups & customer history

07

HR & Payroll

Attendance, salary, PF/ESI computation & auto payslips

08

Asset Management

Asset lifecycle, depreciation schedules & maintenance logs

09

Quality Control

Inspection checklists, defect tracking, QC hold/release

10

Dispatch & Logistics

Delivery challan, transporter assignment & live tracking

11

MIS & Analytics

Custom dashboards, KPIs, trend reports & Excel/PDF export

12

Compliance & Audit

Complete audit trail, GST return filing & compliance reports

13

Project Management

Multi-project tracking, milestone management & resources

14

Internal Operations

Task management, approval workflows & team communication

15

Cloud & Mobile

Secure cloud hosting, mobile app & role-based access control

16

IoT Integration ⚡

Live machine data capture, OEE monitoring & auto alerts — Enterprise Only

Start Simple. Scale to Industry 4.0.

Mode 1

Manual Entry

Digital but Human-Driven

  • Operators enter data on tablets / PCs
  • Job Cards filled manually on shop floor
  • Downtime logged by supervisor
  • Rejection entered at QC station
  • ISO reports auto-generated from data
  • No IoT hardware needed — quick to deploy
  • Perfect for SMEs starting digitization
Mode 2 ⚡

IoT Auto Mode

Full Industry 4.0 Automation

  • Sensors + PLCs connected to all machines
  • Production count auto-captured in real-time
  • Downtime auto-detected via power/vibration
  • Temperature, pressure, speed auto-logged
  • Rejection auto-flagged via vision/weight sensors
  • Reports generated with ZERO manual input
  • Full IIoT compliance — zero data gaps
Upgrade Path: Start with Mode 1 → Scale to Mode 2 at your own pace

Your Machines Talk to Us.
We Listen 24/7.

Layer 1
Physical

Sensors & Machines

Current, vibration, temperature, counter, vision sensors · PLCs · SCADA · CNC machines

Layer 2
Edge

Industrial Gateway

Raspberry Pi / Siemens IOT2040 · Local processing · Works offline — no cloud dependency

Layer 3
Platform

Data Infrastructure

MQTT Broker · REST APIs · Time-series Database (InfluxDB / TimescaleDB)

Layer 4
Application

ZYRON360 Intelligence

Live dashboard · Automated alerts · CAPA triggers · Auto-reports · OEE monitoring

🔌 Sensor Agnostic — Works with Siemens, Schneider, Arduino, or any custom hardware

Go Live in 4 Weeks.
Grow at Your Own Pace.

Phase 1

Quick Start

Week 1–4
  • Core ERP
  • Shop Floor Dashboard
  • Downtime & Rejection
  • Basic Reports
Phase 2

Compliance

Month 2–3
  • ISO 9001 Documents
  • CAPA Module
  • VMS Modules
  • All Production Reports
Phase 3

Full ISO

Month 4–5
  • ISO 14001 & 45001
  • ESG Reports
  • Calibration & Training
  • Safety Incident Log
Phase 4

Industry 4.0

Month 6–8
  • IoT Sensor Setup
  • Edge Gateway
  • Auto Data Capture
  • Real-time IoT Dash
Phase 5

AI & Predict

Month 9+
  • Predictive Maintenance
  • AI Rejection Detect
  • Digital Twin
  • Supplier Portal

Select Your Plan

Start with the fundamentals. Scale to full plant automation on your timeline.

Basic Plan

Ideal for small and growing manufacturing units
📞 Contact Us for a Quote — Customised to your plant size and requirements
  • Core 15 Modules Fully Included
  • GST-Ready Invoicing & Finance
  • Inventory & Purchase Management
  • HR, Payroll & Attendance Automation
  • MIS Dashboard & Custom Reports
  • Cloud Hosting & Mobile App Access
  • Role-Based User Permission Control
  • Email & WhatsApp Automated Alerts
  • Data Migration & Onboarding Support
  • Standard Support — Email & Phone
  • IoT Device Integration
  • Custom Workflow Automation
Get Started →
★ Recommended

Enterprise Plan

Built for large manufacturers seeking full automation
🏗️ Tailored to Your Operations — Designed, deployed and supported end-to-end
  • All 16 Modules — Including IoT Integration
  • Live Machine Data Capture & OEE Monitoring
  • Custom Automation Workflows & Logic
  • Advanced Business Intelligence & BI Reports
  • Multi-Plant & Multi-Location Management
  • Third-Party API & Software Integration
  • Dedicated Implementation Project Manager
  • 24×7 Priority Support with SLA Guarantee
  • Custom-Branded Mobile Application
  • Complete Plant Digitalisation Roadmap
  • GST, Compliance & Full Regulatory Audit Suite
  • On-Site Training & Change Management Support
Book a Free Demo 🚀

Not Just Software — A Complete
Shop Floor Transformation

🇮🇳

Made for Indian Manufacturing

Designed for Indian factories — GST, ISO, BIS compliance built-in from day one. No foreign software workarounds.

📈

Start Manual, Scale to IoT

No forced hardware investment. Start Day 1 with manual entry. Upgrade to full IoT automation when you're ready.

Always Audit-Ready

ISO 9001/14001/45001 documents auto-generated. No last-minute panic before audits — ever again.

📺

Shop Floor TV Dashboard

Live KPIs visible on factory floor screens — operators see their own performance. No hiding production losses.

🔌

Sensor Agnostic IoT

Works with ANY sensor brand: Siemens, Schneider, Arduino, or custom hardware. No vendor lock-in.

🛠️

Built by Industry Experts

Designed by engineers who understand shop floors, not just software developers. Real manufacturing DNA.

Let's Build Your Smart
Factory Together.

Talk to Our Expert Team

Book a free demo and see ZYRON360 in action. Our team will show you a live walkthrough tailored to your industry and plant size — no sales pressure, just real value.

📞
Call / WhatsApp
+91 97580 63694
+91 98708 80074 | +91 79829 00414
✉️
Email
shubham@zyrongreentech.com
🌐
Website
www.zyrongreentech.com
📍
Office Address
90, Vaishali Enclave, Phase II
Modinagar, Ghaziabad, UP-201024
Shubham Kumar
CEO & Sales Director · Zyron Greentech Pvt. Ltd.

Book a Free Demo